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A DIY with Andrew video demonstrates making a lounge-style patio chair from reclaimed pallet wood, using basic tools and wood screws. The original report says a second video provides exact measurements, while weatherproofing and careful preparation remain important for outdoor use.
A DIY with Andrew video shows how to turn a wooden shipping pallet into a lounge-style patio chair, according to a report by Hunker, much like this pallet upcycling project. The project uses reclaimed boards, basic woodworking tools and screws, offering a lower-cost route to patio seating for people who can source suitable pallets and already have equipment.
The build starts with a pry bar and hammer to take the pallet apart and remove its nails. The boards are then sanded, measured and cut with a jigsaw before being joined with a drill and 2-inch wood screws. Hunker says the video moves through disassembly, sanding, cutting and assembly, but does not present the project as a quick build.
For the chair shown, Andrew uses four slats for the seat and three for the backrest. The seat boards are notched to fit around the armrests and back supports. He uses a speed square to measure the back supports’ angle; Hunker estimates the recline appears to be about 15 degrees and suggests a range of 10 to 15 degrees for a lounge chair.
The report says Andrew pre-drills screw holes, a useful step because thin pallet boards can split. It also notes that viewers asked for more build detail, leading to a second video with exact measurements for the pieces. Hunker advises recording those dimensions before starting, rather than relying only on the faster demonstration.
A Lower-Cost Route to Patio Seating
The project may appeal to people looking to add outdoor seating without buying finished chairs, but the savings depend on what they already own and can obtain. Hunker says the build can cost very little if the pallets and basic tools are already available; otherwise, tool purchases and materials add to the expense. The report does not provide a complete cost estimate or compare the chair’s durability with commercially made furniture.
There is also a practical trade-off: reclaimed wood can be affordable, but it needs preparation and protection before being left outdoors. Sanding, careful assembly and a weather-resistant finish affect how the chair holds up. Readers should treat the video as a project demonstration, not a guarantee that every pallet will provide safe or suitable lumber.
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From Pallet Boards to Chair Parts
Hunker’s report frames the build as one response to the cost of buying multiple patio chairs. It says a pair of chairs may cost around $100, but gives no retailer, date, or price survey to establish that as a typical market price. The estimate should be read as the report’s example, not a current price benchmark.
The chair uses salvaged boards for a seat, backrest, arms and supports. The construction sequence shown in the video is disassembly, sanding, measuring, cutting and screw assembly. Because the video moves quickly, Hunker points readers to a follow-up video with measurements. The article also recommends a protective coating: it mentions a topcoat such as Minwax, which may need reapplication every few years, or a penetrating marine-grade sealer, which it says should be reapplied when water no longer beads on the surface.
Costs, Wood Condition and Durability
The source does not give a total build time, a complete parts list with dimensions, or a verified cost for the finished chair. Exact measurements are said to appear in a second video, but the report does not reproduce them. Its estimate of a roughly 15-degree recline is explicitly an interpretation of the footage, not a measurement confirmed by Andrew.
It is also unclear whether the chair design has been tested for a particular weight limit or how long it will last outdoors. Pallet condition and suitability can vary, and the source does not identify the origin or treatment of the pallet used. Readers should inspect reclaimed wood and avoid using boards that are damaged or otherwise unsuitable; the report does not offer a formal safety assessment.
Check Measurements Before Building
Anyone following the project should consult the second DIY with Andrew video for the piece measurements before cutting wood, then check that the boards are sound and that the planned seat and back supports fit together. Pre-drilling screw holes can help reduce splitting, as shown in the demonstration. The report gives no announced follow-up from the creator beyond the measurement video.
After assembly, Hunker recommends applying a weatherproofing finish to help protect porous, crack-prone pallet wood. It says a topcoat may need renewal every few years, while a marine-grade penetrating sealer should be reapplied when water stops beading. The source does not specify a particular product for every climate or provide maintenance testing, so owners will need to follow the chosen finish’s directions.
Key Questions
How many pallets does the chair build use?
The video is described as using one wooden pallet for a chair. The report does not give a measured yield or say whether every pallet will provide enough usable boards.
What tools are needed?
Hunker lists a pry bar, hammer, sander, tape measure, jigsaw and drill, along with wood screws. Andrew also uses a speed square to measure the back-support angle.
Where can I find the chair’s exact measurements?
Hunker says a second DIY with Andrew video was made with exact measurements after viewers requested more detail. The report advises checking those dimensions before starting.
Does the finished chair need a protective coating?
Hunker recommends weatherproofing the wood because pallet boards can be porous and prone to cracking. It mentions a topcoat or penetrating marine-grade sealer, with reapplication based on the product and surface condition.
Source: hunker.com
